Tag Archives: cotton

Bad cotton.

Over the last few weeks several people have asked a FB spinning group about spinning cotton wool/cotton balls – the things sold for makeup removal – as a cheap, easy to find version of cotton. I said cotton balls aren’t like REAL cotton; they’re made of heavily-processed waste fibres so they won’t make a lovely even yarn but I do enjoy spinning them. I discovered I didn’t have any when I looked for the bag in the stash to take a picture. My local supermarket (this is the UK) also didn’t have any so I added a bag of 100% cotton balls to the Amazon basket.

Can you read the label? It looks like the label on the Amazon website but there are different words: ‘Vacuum packed to reduce packaging size’. Cotton isn’t elastic, it doesn’t rebound to its original shape in the way that wool does. The label claims the cotton balls will expand after the pack is opened, but that seems extremely unlikely.
What to do? I can’t send the stuff back, I’ve opened the pack.

Was this decent cotton before it was abused?

No, and I didn’t expect that it would be. Cotton balls are a way of making money from waste fibre. In the photo below the top fibre is cotton sliver (technical term for the cotton version of what spinners know as wool top) opened to show fibre alignment and nepps. Fibre below it is one of the cotton balls.

At this point spinners are wondering why anyone would bother. Keep reading :-)

Rehabilitating bad cotton
First thing is to encourage the cotton to rebound and expand as much as it can. Heat and moisture help, so I put the balls in a colander over a bowl of steaming water and left it overnight, mixing top to bottom a few times before I went to bed.

That helped but not much. I tried Extreme Steam at the spout of a boiling kettle; do this with real cotton sliver and you can actually see it expand; this, not so much.

Oh well.

How can I prep this for spinning?
The three obvious options are shown in the photo below.
Centre, one of the cotton balls and above it, a couple of the balls unfolded to show the firmly set creases, a truly awful thing to see in cotton, each compacted area will be a difficult or undraftable slub in the yarn. But I can spin this.
To the right, next to the ruler, one of the balls unfolded and then carefully passed through steam from the kettle, allowed to rest, then steamed and rested again. The creases are still visible but it’s an improvement.
At left, five punis. Each is 2 1/2 (3 was too much, 2 seemed ungenerous) cotton balls unrolled and carded on my small Clemes & Clemes handcards. I don’t doff all the fibre onto one card at the end; instead I use a fine knitting needle to roll the fibre off each card, then slide the rolled fibre off. Moisten the needle with just the right amount of spit to catch the fibres at the start of the roll.

There wasn’t a lot of difference between spinning the unfolded fibre and the steamed unfolded fibre. Spinning with the tahkli (a support spindle with high speed good for spinning fine fibres) yielded a finer yarn but dealing with the slubs was more fiddly than spinning on the Majacraft Rose; both methods yielded a good somewhat slubby singles that plied up nicely.

Spinning a singles from the unfolded cotton ball on the Majacraft Rose lace flyer.

Carding the cotton for the punis opens and rearranges the fibres, so I’d hoped they would draft more easily even if the yarn was still slubby. They did, but not in a good way. The cotton drafted easily into a succession of long slubs that, when double-drafted for a competent yarn tended to snap in the thin sections between the slubs. My theory is that the additional carding, even if only 2 brushes of the cards to spread the fibre evenly, did too much damage: too many of the fibres had been weakened or shortened.

Spinning a singles from a puni made from cotton balls. Note the long, large slubs.

Verdict
I’d spin this from unfolded balls, steamed once or twice and allowed to rest before I spin them. Why bother? Because the end result is a good and interesting yarn.
On the left, tahkli-spun; on the right, wheel-spun. Both are competent. The really fluffy bits of the wheel-spun are the puni slubs; these will probably shed fibre and pill even if a weave structure locks the fibres into place, and they might fail under warp tension. So if I was spinning this for use in knitting or weaving I’d avoid slubs this large and loose.
Best way to do that is buy nicer cotton balls, avoiding ones that have been vacuum-packed. The ones I bought from Superdrug in Canada were lovely.

The Queen of the Night and an Upstart Cat in Puffling Pants

This story started a couple of years ago when a friend posted pictures of a custom doll, a dog made in memory of a much-loved pet, from one of Jenny Barnett’s kits.<https://www.etsy.com/ca/shop/JennyBarnettFelt>
I had thought of dollmaking as ‘interesting, no idea how it is done’, but when I saw that dog An Idea sprang full-fledged from my forehead. As they do. I wanted to make a cat, a beautiful blue cat to remember all the cats I loved. Jenny was only too happy to help and in due course sent pics of two blue cat kits, asking which one I wanted. I wanted both. I couldn’t choose. So both kits arrived. And sat on the shelf, because I wanted to make something of my own, not follow the pattern supplied. and I didn’t know how. I bought patterns for small stuffed toys — a bird, a cat, a rabbit –– and made them, revised patterns and re-made them, drafted my own patterns and made my own creatures. I made a teddy bear, I made another teddy bear. I made a hare.

Handstitched and embroidered white cotton hare
Winter Hare, my own pattern cut from an old pillowcase.

The Queen of the Night
I chose the darkest of the two cats. I drafted a pattern for a female body (for some reason the cat spirit was female) and stitched a draft. Modified the draft. Found the fine cotton lawn I’d dyed with indigo last summer, cut the pattern, and stitched.

The body is offered to the head.

I tested the fit and when I was satisfied, I stitched more, in indigo-dyed embroidery floss and fine reeled silks, and the hand of the lawn changed, became stiffer, the figure became more real, more characterful . I spent days thinking about how to attach the arms and legs, whether or not she should have a tail (I decided not, but I’m slowly changing my mind). I thought about jointing, I tested indigo-dyed wooden beads, but in the end I opted for tiny mother-of-pearl buttons and spent hours online to find them. Every thought, every decision, every stitch added weight to her presence until she became more than simply ‘the blue cat’. Welcome the Queen of the Night.

The Queen of the Night

The Queen of the Night should have a cloak to conceal her glory. I found a fragment of blue silk velvet I bought because it was beautiful, spent hours online looking at cloaks and capes, thought and sketched and stitched more. The cloak has a high collar so the Queen’s head is crowned by silver moonlight.

An Upstart Cat in Puffling Pants? Or the Prince of London in Darkness?*
But wait, I hear you say, ‘What happened to the other kit?’
My original cunning plan was to make both cats and send one to tell M that I miss her, but it took so long to make the first cat that I wasn’t sure I’d live long enough to make the second, and it would have to be done exceptionally well because she’s not only a special person, she’s an accomplished sewing person. And a cat person. I cheated and asked if she’d like a doll kit to play with, no strings. She said yes! And that was, I thought, the end of it. I was curious about what she might make of it, but I’d given it to her so it was no longer my concern. I did once say that if by chance it was sitting on a shelf nagging at her, she should send it back; she said she had an Idea but had to work out how to accomplish it.

Time passes. Imagine the fluttering calendar pages.

And then a box arrived. The customs declaration said ‘doll’, and I discovered that adult anticipation is far more complex than that of a child. I remember desperately wanting to know what was in the parcels under the Christmas tree but, holding that box, my anticipation was different. I knew what must be in the box, but … I didn’t know what was in the box. The uncertainty balanced against the certainty that whatever it was would be *wonderful*.

I opened it and collapsed the possibilities. And caught my breath with delight.

An Upstart Cat in Puffling Pants. Or the Prince of London in Darkness.

I posed him with some of the books containing imaginary London. Because, holding him for the first time, I imagined him stalking, cat-arrogant, along the Thames beside The Globe as sunset fades to darkness. He would be acquainted with the Marquis de Carabas, he would emerge from the shadows to assist the Midnight Mayor (should the Mayor require assistance; he often does). He is part of *my* much-loved London made real in my hands, possibly the most thoughtful gift I’ve ever received, and he is one of the few things I would pack in my go bag because that night, after opening the parcel and meeting him, I dreamed of him stolen and I was desolate.

He’s wearing an Elizabethan costume made entirely of glove leather, stitched with copper thread. His doublet is trimmed and ruffed (is that a word?) with black lace stitched with copper. He has more weight, more presence, than the Queen of the Night, and my friend who made him real is Awesome.

* The card had two names for him. ‘An Upstart Cat in Puffling Pants’ refers to ‘Upstart Crow’, a UK sitcom and (with added ‘The’, a play) about the life of Shakespeare. ‘Puffling pants’ is one of the jokes; it refers to the trunk hose, with lining visible between the slashe
https://peterviney.com/stage/the-upstart-crow/

He might (also?) be a? the? Prince of London in Darkness. I wouldn’t speculate, he might take offence.

This particular Triumph of Perseverance Over Stupidity is complete.

offtheloom

The cotton warp I described in Slow Cloth, well-travelled is woven, off the loom, finished. 6.18m/6.75yds of fabric c. 9″/23mm wide. Cotton singles warp, silk and cotton singles weft, all dyed in a (fructose, from memory) indigo vat. Note that the warp stripes are unplanned and result from differential dyeing by the different colours and types of cotton.

A couple of people have asked for more technical information about the yarn (wpi, tpi). Remember that this was random spinning over the last 5 years or more, not directed spinning for the project. Cottons include pima, supima, organic green and brown, spun from punis, top and directly from the seeds, on tahklis, charkha, Majacraft quill and lace flyer. All were spun clockwise, or z. The yarn(s) vary widely in grist. In the photo below of remnants of the sized warp the 1/2″ wide sample is wrapping at roughly 52-56wpi. In the 1/8″ sample the yarn is wrapping at over 70wpi. (The greenish colour is indigo over natural brown, which together with its thinness tells me this was probably tahkli spun from seeds on my lap in front of the tv. Why weave your handspun? For the memories.)

WPI

Twist per inch is also variable. It is difficult to see the twist in the sized yarn, but examining unsized yarn in the weft bag – the warp was selected randomly from the skeins of dyed yarn, so both are equally variable – with a magnifier I eyeballed twist from roughly 45° to 55–60°, assuming 90° is perpendicular to the length of yarn. So it’s reasonably high twist… and that’s AFTER boiling. The yarn was probably fractionally thicker before boiling, so add something to those twist angles for twist on the singles as they came off the bobbin/shaft. Basically, sample. That’s what this fabric is, a jacket-length sample.

I like it.

washed,ironed

That’s the fabric finished to my current satisfaction. An overnight soak followed by wool/handwash cycle did not remove the gelatine size, so I soaked this in a bucket of the hottest water from the tap plus a couple of kettles of boiling water, washed on permanent press ‘warm’, then ironed on hottest cotton setting. It’s shrunk about 10% in width. I like it a lot. Despite the cursing and frustration, I also appreciate the lessons it has taught me. Some are unlikely to be needed again, such as: Do not expect a warp on the loom to make an international move without shifting somewhat. Others may be useful time and again.

My handspun cotton weaves well, but beware of slubs.
Some of my earliest and most unevenly spun cotton singles are in this warp. Only the very thinnest singles snapped under the quite high weaving tension, and by ‘very thinnest’ I mean places where uneven singles were thinner than fine sewing thread so I confess I’m feeling smug and planning a super-thin cotton fabric. But thick slubs are as bad or even worse than thin spots: the slubs hold more size, so are stiffer and fail to bend around the weft. They stuck up out of the fabric a bit after weaving and some are still visible after finishing. I can live with this.

slub

Most of my stupid mistakes occurred during the weaving; I’m even more proud of my spinning because the singles stood up to such mistreatment.

Wind sized yarns from the skeins onto bobbins before winding the warp.
See the underline? That means this one’s particularly important. Because winding the warp from a skein held on a flexing umbrella swift with occasional pauses to break the yarn free from places where the size has stuck threads together is not exactly conducive to even warp tension, is it?

I am rubbish at winding warps.
Perhaps fractionally less rubbish now because I’ve wound a few since this one, but still. This warp was wound one thread at a time from two different umbrella swifts over the course of three days. Should I be surprised that I had to hang a chiming array of weights from slack threads? No, I should not.

Thoroughly set the weft twist before weaving.
Or be prepared to guard against pigtails forming when you slacken tension to beat it into place. I am told that many traditionally-spun and woven cotton fabrics from South America have these pigtails, so it’s authentic, but still. I prefer my fabric without.

Be open-minded about lease sticks in or out while weaving.
The lease sticks were useful for this warp, seeming to help even out the tension. But on earlier fuzzy warps (cashmere and fine merino handspun lace) the lease sticks seemed to raise the fuzz, encouraging the the ends to stick together.

But enough criticism.

ThreeFabrics

The fabric is slightly stiff even after the size has been washed out, reminiscent of the stiffness of new denim in the days before lycra. Not as stiff as those old new jeans – it’s a much thinner fabric – but similar. I’m guessing I’ve achieved my goal of spinning and weaving a cloth that will soften with wear like the denim of yore.

The warp was threaded for point twill; the fabric shows the three different weaves. To right plainweave/tabby; centre first twill (Strickler p.28 #94, Point twill from A German Weaver’s Pattern Book 1784–1810); left 8-shaft diamond twill. (The red line marks the point where I changed the tie-up from first to second twill.)  The width of the fabric decreased between patterns as the interlacement changed; the first twill (#94) is narrower than plainweave as the twill pattern packs threads more densely. The second twill, 8-shaft diamond, has no band of plainweave so packs even more tightly for a fabric slightly narrower than the first twill. The silk weft and denser packing of the twills makes both heavier fabrics, but not dangerously dissimilar to the plainweave with cotton weft.

The plainweave shows the warp striping most clearly and, like the wool singles fabrics I have woven, it is a little more elastic than a fabric woven from plied yarn. It’s heavy shirting in weight, noticeably lighter in the hand than either twill. To be expected, but it’s interesting to have it confirmed.plainweave

The patterning of twill #94 is less obvious in the fabric than I’d hoped. It’s there if you look closely, though.#94

Once again 8-shaft diamond twill is just right, at least as far as I’m concerned. The fabric has the hand of lightweight denim. It looks good with the silk weft.
diamond

But I think it looks even better with the slightly paler blue cotton I used when I finished the silk (or at least couldn’t find any more).
diamondcotton
The pale blue fades in and out of the warp cottons, the diamonds seeming to shimmer in the fabric. It’s country cloth, but it’s interesting. I should play with the effect, I like it so much. I wish I had more than 24cm.

So. What am I going to do with it? Being a process rather than project person I’d really love to put it away and make the next fabric, but that defeats the purpose somewhat. There is more to be learned from this sample: I need to know how it wears. I could just bundle it into a bag and handle it until it softens but really, it’s fabric. It should be a garment. A sample can be a jacket or a shirt, and I think that’s what this will be once I overcome my fear of making garments. Why spin and weave? To make a garment from cloth you cannot buy, where one warp makes three different patterns for different parts of the garment. Eventually!

Slow Cloth update: The Triumph of Persistence Over Stupidity

Consider this the digital equivalent of a huge sigh of relief.

As you can see, the Slow Indigo Cotton warp has a new less flattering but educational name. I’ll explain that once it’s off the loom and finished, at which point I daresay more of my stupidity and – to be fair – ignorance will be revealed. In the interim, I am pleased to say my plan for it is working and we’re into the endgame.

fullsizeoutput_380

Why weave by hand? Why not just buy fabric?

Because as a hand weaver, even a new and somewhat ignorant hand weaver, I can make fabric you can’t buy. I threaded this warp for an 8-shaft point twill, then wove 3.5m of plain weave with cotton weft to get to this point, where I switch to a twill tie-up and indigo-dyed handspun silk weft. The patterned cloth will be used to accent parts of the garment made from the plain cloth. I don’t know what it will look like yet, that will depend on what the cloth looks and feels like after finishing. I’ve planned and am hoping for a hard-wearing heavy shirting/light jacket fabric, stiff to start with but softening with wear. Fingers crossed!*

* When I’m not using them to throw the shuttle.

Slow cloth, well-travelled

My last post was written in May 2017 sitting at the desk my husband made for me, beside a window looking out on my English garden in an English village (true, but much less quaint than it sounds).

This post is written from what was our kitchen table, repurposed as my temporary work desk, with a window looking out on our new garden on Vancouver Island, Canada. I’ve come home. Almost. ‘Home’ would be Alberta in the 1970s, but southern Vancouver Island is nonetheless a good place to be. Immigrants ourselves, in the summer of 2017 we fled Brexit Britain for our native land, arriving in time to celebrate Canada’s 150th. For nearly 12 months the logistics of our move – selling the house, selling everything we didn’t think worth shipping, packing – and fulfilling my spinning teaching commitments consumed all my time and energy. Only now am I starting to think and plan future textile projects.

But first I have to finish what I started.

Stephenie Gaustad taught me to spin cotton at SOAR in 2009. I fell in love with the banjo charkha, but couldn’t hide it under my sweater to bring it home when class finished so I’ve had to settle for tahklis and bead-whorl spindles, a T-frame charkha, Majacraft Suzie Pro and a Rose. I spun cotton on all of them and my bag of singles skeins grew larger. I learned to weave. One of my first projects on the Baby Wolf was a tiny warp of handspun cotton singles. Success! (Mostly.) Now I knew why I hadn’t plied those skeins, but increasingly I wondered what sort of cloth they’d make. In fact I needed to know, because there’s no point in spinning more cotton for weaving if what I’m spinning won’t make a cloth I like. There was only one way to find out: weave what I had. I’d spun natural shades of cotton from cream, brown and green through to white. I put the whole lot through an indigo vat because I like blue. Plus some handspun silk singles because I had A Plan.

IMG_3109Indigo-dyed handspun cotton singles drying on the rosemary bush by the kitchen door. I miss that bush, and our North Ronaldsay sky-blue doors.

IMG_3111I had to finish drying the yarns on the radiator. Hmm. Clearly I dyed silk fibre, too. I wonder where that is? In one of the many boxes, of course.

IMG_3117The gelatin-sized yarns drying under light tension – those water bottles are not full! – suspended between the hoe and an old rake handle wrapped in clingfilm aka Saran wrap on the clothes tree. The old grey lunchbag contains clothes pegs.

The shorter skeins were hard-spun ( which means with lots of twist) on the tahkli; I put them to one side for use as sewing thread, calculated the remaining yardage and wound a warp. I estimated the set, the number of warp threads per inch from wpi, wraps per inch around a ruler, then beamed the warp and wove a bit.

A digression dealing with the value of my time and the lifespan of the cloth I want to make. Modern fabric is generally soft when you buy it, even before you use it. The yarns are relatively softly spun, the cloth is woven and finished to be soft. Soft yarn, soft cloth doesn’t stand up to wear. It stretches out of shape, fibres pill and pull out of the fabric. This suits our ‘I want it soft and I want it right now’ society and, even better, it makes money for the manufacturers of clothing that will wear out as well as go out of style in under a year. But I invested a lot of time in spinning the yarn for this. Pre-Industrial fabrics, handspun, handwoven and hand-sewn, expensive as reflected the time needed to make them, wore well enough that clothing and bedlinens are often included in wills. I want to make cloth that reflects the time it took to make, that serves me well for years, that wears well. It will be hard to the touch to begin with but soften with wear and age.

Deciding the set for handspun yarn is tricky unless you’ve spun yarn to replicate an existing fabric. Standard set charts may be misleading: you can set your yarn like a commercial yarn of similar grist, but if your handspun is a different fibre and/or more or less tightly twisted, it will behave differently from the commercial yarn when finished and you’ll end up with a different fabric. With handspun I start with wpi, tweak it according to what I think of the cloth on the loom, and keep samples for future reference.

I looked at what I’d woven at 40epi, decided it was sleazy, unwove the inch, re-sleyed, wove a bit. Looked at it, decided it was still too open, unwove the inch, re-sleyed, wove a bit. I may have done this a third time, but kindly time blurs painful memories. Eventually what I’d woven looked enough like the fabric I wanted, warp-dominant to emphasize the stripes, that I cut the woven strip off to see what it looked like after hand washing. The small block shows the set and picks per inch off the loom, the long strip has been washed. The brown and tan cottons have dyed greenish. Other stripes are variations in the cream and white cottons, perhaps the result of variations in twist or in the fibres themselves.

IMG_3578

That doesn’t show how washing affected the density although you can clearly see the that the warp has shrunk (the unwashed sample is taller). With the light behind it the overall shrinkage is more obvious, as are the reed marks, the open lines between the groups of ends (threads) that run in each dent of the reed. They’re almost inevitable given that I had no finer reed, but I’m trying to think of them as a design feature – they can be – and they’re less obvious in the washed strip anyway. Notice also that the warp threads have moved in the washed fabric: hot water revives the twist, but the weave structure locks the threads into position. I may see some tracking in the final fabric.

img_3581-e1515077975775.jpg

On balance that sample was acceptable. It’s 50 epi set in an 8-shaft twill currently woven plain weave according to my Plan. It’s 9″ wide on the loom and I think the warp is about 5m long (the one thing I forgot to write in the book). The washed sample shrank roughly 10% in both warp and weft.

I’d hoped to have this woven and off the loom before we left the UK, but I had no time. When the movers arrived I simply folded the Baby Wolf, roughly wrapped paper around the beams, and left them to pack it. Unlike our more fragile ceramics (yes, I am bitter), the loom arrived undamaged. The warp had shifted somewhat, but less than I feared, and as it wasn’t well-wound or beamed in the first place that’s the lesser problem. I’m getting better at warping, but I need a lot of practice.

IMG_4622I have started weaving some fine yarns with the lease sticks in place. Like back-to-front or front-to-back warping, lease sticks in or out is something weavers seem to choose as habit early in their careers. I didn’t like the lease sticks in when weaving thicker, fuzzy yarns: my impression was that the sticks were encouraging fuzziness and binding of threads in the warp. But feeding firmly sized, finer yarns through the even tension of the lease sticks seems to correct some of my warping issues. 

img_4607.jpg

The colour is more accurate above. Below, a closer view of the fabric on the loom. The slightly more open weave below my thumb is where I started weaving again in Canada. Below that you can see some annoying imperfections, places where slightly thicker areas of the sized warp threads are stiffer and refuse to conform around the weft when beaten. They become much less obvious after washing and one could argue imperfections are part of the charm of khadi fabric, handspun and handwoven, but I’d prefer perfection. I see no reason to pursue anything less. To me the imperfections in this are a reminder that some of this is my earliest cotton spinning and weaving, because they’re less obvious now after I greatly increased the tension on the warp to pull them straight.

img_4608.jpg

At any rate my handspun singles stand up to the test. They are weavable, and they are teaching me more about weaving. Time to start spinning more cotton!